Advantages of Compliant Mechanisms


There are a number of reasons why a compliant mechanism may be considered for use in a particular application. One advantage of compliant mechanisms is the potential for a dramatic reduction in the total number of parts required to accomplish a specified task. Some mechanisms may be manufactured from an injection-moldable material and constructed of one piece. For example, consider the fully compliant crimping mechanism shown in the figure below, along with its pseudo-rigid-body model.



Figure 1
Compliant Mechanism and its Pseudo-Rigid-Body Model

Due to symmetry, only half the mechanism is shown. The number of components required for the compliant mechanism are considerably less than for the rigid mechanism. The reduction in part count may simplify manufacturing and reduce manufacturing and assembly time and cost.

Compliant mechanisms also have a smaller number of movable joints, such as pin (turning) and sliding joints. This results in reduced wear and need for lubrication. These are valuable characteristics for applications where the mechanism is not easily accessible, or for operation in harsh environments that may adversely affect joints. The reduction of the number of joints can also increase mechanism precision since backlash may be reduced or eliminated. This fact has often been used in the design of instrumentation. Vibration and noise caused by the turning and sliding joints of rigid-body mechanisms may also be reduced in some applications by using compliant mechanisms.

Since compliant mechanisms rely on the deflection of flexible members, energy is stored in the form of strain energy in the flexible members. This stored energy is similar to the potential energy in a deflected spring, and the effects of springs may be integrated into a compliant mechanisms design. This can be used to easily store and/or

transform energy to be released at a later time or in a different manner. A bow and arrow system is a simple example of this. Energy is stored in the limbs as the archer draws the bow. This potential energy is then transformed to kinetic energy of the arrow. These energy storage characteristics may also be used to design for specific force-deflection properties, or to cause a mechanism to tend to particular positions. These cases will be discussed in more detail in later chapters.

It is possible to realize a significant reduction in weight by using a compliant mechanism over their rigid-body counterparts. This may be a significant factor in aerospace and other applications. Compliant mechanisms have also benefited companies by reducing the weight and shipping costs of consumer products.

Another advantage of compliant mechanisms is the ease in which they are miniaturized . Simple micro structures, actuators, and sensors are seeing wide usage, and many other microelectromechanical systems (MEMS) show great promise. The reduction in the total number of parts and joints offered by compliant mechanisms is a significant advantage in the fabrication of micro mechanisms. Compliant micro mechanisms may be fabricated using technology and materials similar to those used in the fabrication of integrated circuits.

See also


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